ML.A.301 Continuing-airworthiness tasks

Regulation (EU) 2019/1383

The aircraft continuing airworthiness and the serviceability of operational and emergency equipment shall be ensured by:

(a) the accomplishment of pre-flight inspections;

(b) the rectification of any defect and damage affecting safe operation in accordance with data specified in points ML.A.304 and ML.A.401, as applicable, while taking into account the minimum equipment list (‘MEL’) and configuration deviation list, when they exist;

(c) the accomplishment of all maintenance in accordance with the AMP referred to in point ML.A.302;

(d) the accomplishment of any applicable:

(1) airworthiness directive (‘AD’);

(2) operational directive with a continuing-airworthiness impact;

(3) continuing-airworthiness requirement established by the Agency;

(4) measure required by the competent authority as an immediate reaction to a safety problem;

(e) the accomplishment of modifications and repairs in accordance with point ML.A.304;

(f) maintenance check flights, when necessary.

MAINTENANCE CHECK FLIGHTS (MCFs)

(a) The definition of and operational requirements for MCFs are laid down in the Air Operations Regulation39 and are carried out under the control and responsibility of the aircraft operator. During the flight preparation, the flight and the post-flight activities as well as for the aircraft handover, the processes requiring the involvement of maintenance personnel or organisations should be agreed in advance with the operator. The operator should consult as necessary with the person or organisation in charge of the airworthiness of the aircraft.

(b) Depending on the aircraft defect and the status of the maintenance activity performed before the flight, different scenarios are possible and are described below:

(1) The aircraft maintenance manual (AMM), or any other maintenance data issued by the DAH, requires that an MCF be performed before completion of the maintenance ordered. In this scenario, a certificate after incomplete maintenance, when in compliance with ML.A.801(f) or 145.A.50(e), should be issued and the aircraft can be flown for this purpose under its airworthiness certificate.

Due to incomplete maintenance, it is advisable to open a new entry into the ML.A.305 aircraft logbook, to identify the need for an MCF. This new entry should contain or refer to, as necessary, data relevant to perform the MCF, such as aircraft limitations and any potential effect on operational and emergency equipment due to incomplete maintenance, maintenance data reference and maintenance actions to be performed after the flight.

After a successful MCF, the maintenance records should be completed, the remaining maintenance actions finalised and a certificate of release to service (CRS) issued.

(2) Based on its own experience and for reliability considerations and/or quality assurance, an operator, owner, CAO or CAMO may wish to perform an MCF after the aircraft has undergone certain maintenance while maintenance data does not call for such a flight. Therefore, after the maintenance has been properly carried out, a CRS is issued and the aircraft airworthiness certificate remains valid for this flight.

(3) After troubleshooting of a system on the ground, an MCF is proposed by the maintenance personnel or organisation as confirmation that the solution applied has restored the normal system operation. During the maintenance performed, the maintenance instructions are followed for the complete restoration of the system and therefore a CRS is issued before the flight. The airworthiness certificate is valid for the flight. An open entry requesting this flight may be recorded in the aircraft logbook.

(4) An aircraft system has been found to fail, the dispatch of the aircraft is not possible in accordance with the maintenance data, and the satisfactory diagnosis of the cause of the fault can only be made in flight. The process for this troubleshooting is not described in the maintenance data and therefore scenario (1) does not apply. Since the aircraft cannot fly under its airworthiness certificate because it has not been released to service after maintenance, a permit to fly issued in accordance with Regulation (EU) No 748/2012 is required.

After the flight and the corresponding maintenance work, the aircraft can be released to service and continue to operate under its original certificate of airworthiness.

(c) For certain MCFs, the data obtained or verified in flight will be necessary for assessment or consideration after the flight by the maintenance personnel or organisation prior to issuing the maintenance release. For this purpose, when the maintenance staff cannot perform these functions in flight, it may rely on the crew performing the flight to complete this data or to make statements about in-flight verifications. In this case, the maintenance staff should appoint the crew personnel to play such a role on their behalf and, before the flight, brief the appointed crew personnel on the scope, functions and the detailed process to be followed, including required reporting information after the flight and reporting means, in support of the final release to service to be issued by the certifying staff.

ML.A.302 Aircraft maintenance programme

Regulation (EU) 2019/1383

(a) The maintenance of each aircraft shall be organised in accordance with an AMP.

(b) The AMP and any subsequent amendments thereto shall be, alternatively:

(1) declared by the owner in accordance with point (c)(7) of point ML.A.302, where the continuing airworthiness of the aircraft is not managed by a CAMO or CAO;

(2) approved by the CAMO or CAO responsible for managing the continuing airworthiness of the aircraft.

The owner declaring the AMP in accordance with point (b)(1) or the organisation approving the AMP in accordance with point (b)(2) shall keep the AMP updated.

(c) The AMP:

(1) shall clearly identify the owner of the aircraft and the aircraft to which it relates, including any installed engine and propeller, as applicable;

(2) shall include, alternatively:

(a) the tasks or inspections contained in the applicable minimum inspection programme (‘MIP’) referred to in point (d);

(b) the instructions for continuing airworthiness (‘ICA’) issued by the design approval holder (‘DAH’);

(3) may include additional maintenance actions to those referred to in point (c)(2) or maintenance actions alternative to those referred to in point (c)(2)(b) at the proposal of the owner, CAMO or CAO, once approved or declared in accordance with point (b). Alternative maintenance actions to those referred to in point (c)(2)(b) shall not be less restrictive than those set out in the applicable MIP;

(4) shall include all the mandatory continuing airworthiness information, such as repetitive ADs, the airworthiness limitation section (‘ALS’) of the ICAs, and specific maintenance requirements contained in the type certificate data sheet (‘TCDS’);

(5) shall identify any additional maintenance tasks to be performed because of the specific aircraft type, aircraft configuration and type and specificity of operation, whereas the following elements shall be taken into consideration as a minimum:

(a) specific installed equipment and modifications of the aircraft;

(b) repairs carried out in the aircraft;

(c) life-limited components and flight-safety-critical components;

(d) maintenance recommendations, such as time between overhaul (‘TBO’) intervals, issued through service bulletins, service letters, and other non-mandatory service information;

(e) applicable operational directives or requirements related to the periodic inspection of certain equipment;

(f) special operational approvals;

(g) use of the aircraft and operational environment;

(6) shall identify whether the Pilot-owners are authorised to perform maintenance;

(7) when declared by the owner, shall contain a signed statement by which the owner declares that this is the AMP for the particular aircraft registration and that he is fully responsible for its content and, in particular, for any deviations from the DAH’s recommendations;

(8) when approved by the CAMO or CAO, shall be signed by this organisation, which shall retain records with the justification for any deviation introduced to the DAH’s recommendations;

(9) shall be reviewed at least annually in order to assess its effectiveness, and this review shall be performed, alternatively:

(a) in conjunction with the airworthiness review of the aircraft by the person who performs such an airworthiness review;

(b) by the CAMO or CAO managing the continuing airworthiness of the aircraft in those cases where the review of the AMP is not performed in conjunction with an airworthiness review.

If the review shows deficiencies of the aircraft linked with deficiencies in the content of the AMP, the AMP shall be amended accordingly. In this case the person performing the review shall inform the competent authority of the Member State of registry if he does not agree with the measures amending the AMP taken by the owner, CAMO or CAO.  The competent authority shall decide which amendments to the AMP are necessary, raising the corresponding findings and, if necessary, reacting in accordance with point ML.B.304.

(d) A MIP:

(1) shall contain the following inspection intervals:

(a) for aeroplanes, touring motor gliders (‘TMGs’) and balloons, every annual or 100-h interval, whichever comes first, to which a tolerance of 1 month or 10 h may be applied. The next interval shall be calculated as from the time the inspection takes place;

(b) for sailplanes and powered sailplanes other than TMG, every annual interval to which a tolerance of 1 month may be applied. The next interval shall be calculated as from the time the inspection takes place;

(2) shall contain the following, as applicable to the aircraft type:

(a) servicing tasks as required by the DAH’s requirements;

(b) inspection of markings;

(c) review of weighing records and weighing in accordance with Regulation (EU) No 965/2012, Regulation (EU) 2018/395 and Regulation (EU) 2018/1976;

(d) operational test of transponder (if installed);

(e) functional test of the pitot-static system;

(f) in the case of aeroplanes:

(i)  operational tests for power and revolutions per minute (rpm), magnetos, fuel and oil pressure, engine temperatures;

(ii)  for engines equipped with automated engine control, the published run-up procedure;

(iii)  for dry-sump engines, engines with turbochargers and liquid-cooled engines, an operational test for signs of disturbed fluid circulation;

(g) inspection of the condition and attachment of the structural items, systems and components corresponding to the following areas:

(i) for aeroplanes:

airframe, cabin and cockpit, landing gear, wing and centre section, flight controls, empennage, avionics and electrics, power plant, clutches and gearboxes, propeller and miscellaneous systems, such as the ballistic rescue system;

(ii) for sailplanes and powered sailplanes:

airframe, cabin and cockpit, landing gear, wing and centre section, empennage, avionics and electrics, power plant (for powered sailplanes) and miscellaneous systems, such as removable ballast and/or drag chute and controls, as well as water ballast system;

(iii) for hot-air balloons:

envelope, burner, basket, fuel containers, equipment and instruments;

(iv) for gas balloons:

envelope, basket, equipment and instruments.

As long as this Annex does not specify an MIP for airships and rotorcraft, their AMP shall be based on the ICA issued by the DAH, as referred to in point (c)(2)(b).

(e) By derogation from points (b) and (c), a declaration by the owner or an approval by a CAMO or CAO is not required, and an AMP document is not required to be produced when the following conditions are met:

(1) all the ICA issued by the DAH are being followed without any deviations;

(2) all maintenance recommendations, such as TBO intervals, issued through service bulletins, service letters, and other non-mandatory service information, are being followed without any deviations;

(3) there are no additional maintenance tasks to be performed resulting from any of the following:

(a) specific installed equipment and modifications of the aircraft;

(b) repairs carried out in the aircraft;

(c) life-limited components and flight-safety-critical components;

(d) special operational approvals;

(e) use of the aircraft and operational environment.

(4) Pilot-owners are authorised to perform Pilot-owner maintenance.

This derogation is not applicable if the pilot-owner or, in case of jointly-owned aircraft, any of the pilot-owners is not authorised to perform Pilot-owner maintenance because this has to be specified in the declared or approved AMP.

(f) If the conditions provided for in points (e)(1) to (e)(4) are met, the AMP applicable to the aircraft shall consist of the following:

(1)  the ICA issued by the DAH;

(2) the maintenance recommendations, such as TBO intervals, issued through service bulletins, service letters, and other non-mandatory service information;

(3) the mandatory continuing airworthiness information, such as repetitive ADs, the ALS of the ICA and specific maintenance requirements contained in the TCDS;

(4) the tasks due to specific operational or airspace directives or requirements in relation to particular instruments and equipment.

AMC1 ML.A.302  Aircraft maintenance programme

ED Decision 2020/002/R

(a) The aircraft should only be maintained according to one maintenance programme at a given point in time. Where an owner wishes to change from one programme to another (e.g. from an AMP based on minimum inspection programme (MIP) to an AMP based on DAH’s data), certain additional maintenance may need to be carried out on the aircraft to implement this transition.

(b) The maintenance programme may take the format of the standard template provided in AMC2 ML.A.302 (EASA Form AMP). This maintenance programme may include several aircraft registrations as long as the maintenance requirements for each registration are clearly identified.

EASA FORM AMP

The following EASA Form AMP may be used to produce the AMP:

Part-ML aircraft maintenance programme (AMP)

Aircraft identification

1

Registration(s):

Type:

Serial no(s):

Owner:

Basis for the maintenance programme

2

Design approval holder (DAH) instructions for continued airworthiness (ICA)

 

Minimum inspection programme (MIP) as detailed in the latest revision of AMC1 ML.A.302(d)

Other MIP complying with ML.A.302(d)

(List the tasks in Appendix A)

Design approval holder (DAH)

instructions for continuing airworthiness (ICA)

3

Equipment manufacturer and type

Applicable ICA reference (revision/date not required assuming the latest revision will always be used)

For aircraft other than balloons

3a

Aircraft (other than balloons)

 

 

3b

Engine (if applicable)

 

 

3c

Propeller (if applicable)

 

 

For balloons

3d

Envelope (only for balloons)

 

 

3e

Basket(s) (only for balloons)

 

 

 

 

3f

Burner(s) (only for balloons)

 

 

 

 

3g

Fuel cylinders (only for balloons)

 

 

 

 

Additional maintenance requirements to the DAH’ ICA or to the MIP (applicable to all AMPs)

4

Indicate if any of the following types of repetitive maintenance are included in the AMP (when replying ‘YES’, list the specific requirements in Appendix B)

Yes

No

Maintenance due to specific equipment and modifications

 

 

Maintenance due to repairs

 

 

Maintenance due to life-limited components (this should be only if the MIP is used. Otherwise, this data is already part of the DAH’s data used as a basis for the AMP.)

 

 

Maintenance due to mandatory continuing airworthiness information (airworthiness limitations (ALIs), certification maintenance requirements (CMRs), specific requirements in the TCDS, etc.)

 

 

Maintenance recommendations, such as time between overhaul (TBO) intervals, issued through service bulletins, service letters, and other non-mandatory service information

 

 

Maintenance due to repetitive ADs

 

 

Maintenance due to specific operational/airspace directives/requirements (altimeter, compass, transponder, etc.)

 

 

Maintenance due to the type of operation or operational approvals

 

 

Other

 

 

Maintenance tasks alternative to the DAH’s ICA (not less restrictive than the MIP)

5

Indicate if there is any maintenance task alternative to the DAH’s ICA (when ‘YES’, list the specific alternative maintenance tasks in Appendix C)

Yes

No

Pilot-owner maintenance (only for balloons not operated under Subpart-ADD, or sailplanes not operated under Subpart-DEC, or other aircraft operated under Part-NCO)

Remark: pilot-owner maintenance is not allowed for aircraft operated by a commercial ATO/DTO

6

Does the pilot-owner perform pilot-owner maintenance (ref. ML.A.803)?

 

If yes, enter the name of the pilot-owner(s) authorised to perform such maintenance:

Pilot-owner name:_(NOTE)__________________Licence number: (NOTE)__________________

Signature: _______________________________Date: _________________________________

NOTE: It is possible to refer to a list in the case of jointly owned aircraft.

Yes

No

Approval/declaration of the maintenance programme (select the appropriate option)

7

Declaration by the owner:

Approval by the contracted CAMO/CAO:

 

‘I hereby declare that this is the maintenance programme applicable to the aircraft referred to in block 1, and I am fully responsible for its content and, in particular, for any alternatives tasks to the DAH’s data.’

Signature/name/date:

Approval reference no of the CAMO/CAO:

 

Signature/name/date:

Certification statement

8

‘I will ensure that the aircraft is maintained in accordance with this maintenance programme and that the maintenance programme will be reviewed and updated as required.’

Signed by the person/organisation responsible for the continuing airworthiness of the aircraft according to ML.A.201:

Owner/Lessee/operator
  CAMO/CAO

Name of owner/lessee/operator or CAMO/CAO approval number:

Address:

Telephone/fax:

Email:

Signature/date:

9

Appendices attached:

Appendix A     YES
NO

Appendix B     YES
NO

Appendix C     YES
NO

Appendix D     YES
NO

Appendix A — Minimum inspection programme (MIP)

(only applicable if a MIP different from the one described in AMC1 ML.A.302(d) is used — see Section 2 above)

 

Detail the tasks and inspections contained in the MIP being used.

Appendix B — Additional maintenance requirements

(include only if necessary — see Section 4 above)

This appendix is supposed to include only the tasks which are included in the AMP, either at the recommended interval or at a different one.

(All repetitive maintenance tasks not included here, or the interval differences should be kept by the CAMO/CAO (when contracted) in their files with their corresponding justifications. Appendix D may optionally be used. Nevertheless, the owner/CAMO/CAO is responsible for taking into account all instructions, even if they are not adopted and listed here. The person performing the AR, if reviewing the AMP, is not responsible for the completeness of this appendix, but may do some sampling as part of the investigations and the findings discovered during the physical review).

Task description

References

Interval

(tick box if the selected interval differs from that required in the referenced document)

Maintenance due to specific equipment and modifications

 

 

 

 

Maintenance due to repairs

 

 

 

 

Maintenance due to life-limited components (This should be only if the MIP is used. Otherwise, this data is already part of the DAH’s data used as the basis for the AMP.)

 

 

 

 

Maintenance due to mandatory continuing airworthiness instructions (ALIs, CMRs, specific requirements in the TCDS, etc.)

 

 

 

 

Maintenance recommendations, such as TBO intervals, issued through service bulletins, service letters, and other non-mandatory service information

 

 

Emergency locator transmitters and personal locator beacon — annual testing

EASA SIB 2019-09

1 Year  

(if not using MIP or equivalent ICA task) Transponder test

EASA SIB 2011-15

2 Years 

 

 

Maintenance due to repetitive ADs

 

 

 

 

Maintenance due to specific operational/airspace directives/requirements (altimeter, compass, transponder, etc.)

 

 

 

 

Maintenance due to the type of operation or operational approvals

 

 

 

 

Other

 

 

 

 

Appendix C — Maintenance tasks alternative to the DAH’s ICA (not less restrictive than the MIP)

(include only if necessary — see Sections 5 above)

Task description

Recommended interval

Alternative inspection/task

Amended interval

When the DAH’s ICA are used as the basis for the AMP, this appendix is used to include the tasks alternative to the DAH’s ICA, which are included in the AMP.

(When a CAMO/CAO is contracted, all elements justifying the deviations from the DAH’s ICA should be kept by the CAMO/CAO and the organisation should provide a copy of these justifications to the owner)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Appendix D — Additional information (optional)

This appendix may optionally be used to provide additional information, such as the complete list of AMP tasks or the list of documents (e.g. service bulletins) considered during the development of the AMP.

EASA Form AMP, Issue 1

GM1 ML.A.302  Aircraft maintenance programme

ED Decision 2020/002/R

The responsibilities associated with maintenance programmes developed in accordance with ML.A.302 are the following:

(a) If the owner has contracted a CAMO or CAO in order to manage the continuing airworthiness of the aircraft, this organisation is responsible for developing and approving a maintenance programme which:

(1) indicates whether this programme is based on data from the DAH or on the MIP described in ML.A.302(d);

(2) identifies the owner and the specific aircraft, engine, and propeller (as applicable);

(3) includes all mandatory continuing airworthiness information and any additional tasks derived from the assessment of the DAH’s instructions;

(4) justifies any deviations from the DAH’s instructions; when the DAH’s instructions are the basis for the AMP development, these deviations should not fall below the requirements of the MIP; and

(5) is customised to the particular aircraft type, configuration and operation, in accordance with ML.A.302(c)(5).

(b) If the owner has not contracted a CAMO or CAO in order to manage the continuing airworthiness of the aircraft, then the owner is responsible for developing and declaring the maintenance programme, assuming full responsibility for its content, and for any deviations from the DAH’s instructions (ref. ML.A.201(f) and ML.A.302(c)(7)) and the possible consequences of such deviations. In this case, these deviations do not need to be justified, but are to be identified in the AMP. However, the maintenance programme still needs to comply with the requirements contained in ML.A.302(c), in particular with the obligation to not fall below the requirements of the MIP and to comply with the mandatory continuing airworthiness information.

(c) The content of the owner-declared maintenance programme cannot be challenged up front either by the competent authority or by the contracted maintenance organisation. This declared maintenance programme is the basis for adequate planning of maintenance, as well as for the ARs and the aircraft continuing airworthiness monitoring (ACAM) inspections in accordance with ML.B.303. Nevertheless, the maintenance programme will be subject to periodic reviews at the occasion of the AR and, in case of discrepancies, linked with deficiencies in the content of the maintenance programme, the owner shall amend the maintenance programme accordingly, as required by ML.A.302(c)(9).

(d) When the competent authority is notified of deficiencies linked with the content of the declared maintenance programme for a particular aircraft (in case no agreement is reached between the owner and the AR staff about the changes required in the maintenance programme), the competent authority should contact the owner, request a copy of the maintenance programme, decide which amendment to the AMP is necessary and raise the associated finding (ref. ML.A.302(c)(9)). If necessary, the competent authority may also react in accordance with ML.B.304. Based on the information received, the reported deficiencies and the identified risks, the competent authority may in addition adapt the ACAM programme accordingly (ref. ML.B.303).

(e) Although there is no requirement for the owner to send a copy of the maintenance programme to the competent authority, this does not prevent the competent authority from requesting at any time the owner to send information about, or a copy of the AMP, even if deficiencies have not been reported (see AMC1 ML.B.201).

(f) Since the maintenance programme has to identify the alternatives tasks to the DAH’s instructions, the ARs and ACAM inspections can place emphasis on the inspection of the areas affected by those deviations in order to make sure that the maintenance programme is effective.

(g) Since the competent authority is not responsible for the content of a declared maintenance programme, the competent authority does not authorise the accomplishment of the scheduled maintenance to deviate from the AMP content (other than the tolerances provided for in ML.A.302(d)(1)). In such cases, the owner may declare an amended AMP.

GM2 ML.A.302  Aircraft maintenance programme

ED Decision 2020/002/R

The following table provides a summary of the provisions contained in ML.A.302 in relation to the content of the maintenance programme, its approval and its link with the AR:

 

OPTION 1

OPTION 2

Responsibility for developing the AMP

Contracted CAMO or CAO

Owner (if allowed under ML.A.201(f))

Approval/declaration of the maintenance programme

Approved by the CAMO or CAO, or none required in case of compliance with ML.A.302(e)

Declaration by the owner or none required in case of compliance with ML.A.302(e)

Basis for the maintenance programme

MIP (not applicable to rotorcraft and airships) or ICA issued by the DAH

Deviations from the DAH’s ICA

Deviations from the DAH’s instructions are justified. The CAMO/CAO keeps a record of the justifications and provides a copy of them to the owner.

Deviations do not need to be justified.

AMP annual review

In conjunction with the AR, by the AR staff or, if not performed in conjunction with the AR (e.g. in case of ARC extension), by the CAMO or CAO.

AMC1 ML.A.302(c)  Aircraft maintenance programme

ED Decision 2020/002/R

When evaluating an alternative to a maintenance task issued or recommended by the DAH, such as the extension of TBO intervals, or when considering not to include a maintenance task issued or recommended by the DAH, a risk-based approach should be taken, considering aspects such as the operation of aircraft, type of aircraft, hours and years in service, maintenance of the aircraft, compensating measures, redundancy of components, etc.

The following table provides more details of aspects that should be considered:

 

Examples

OPS approval

HIGHER RISK: commercial operation, commercial flight training

MEDIUM RISK: flight training by an association, non-commercial specialised operations (SPO)

LOWER RISK: private

Flight rules

HIGHER RISK: instrument flight rules (IFR)

MEDIUM RISK: visual flight rules (VFR) at night

LOWER RISK: VFR by day

Aircraft weight

HIGHER RISK: Other than ELA1

MEDIUM RISK: ELA1 aircraft other than light sport aeroplanes (LSA), very light aircraft (VLA), sailplanes and powered sailplanes

LOWER RISK: LSA, VLA, sailplanes and powered sailplanes

Who manages the airworthiness of the aircraft?

HIGHER RISK: owner

LOWER RISK: CAMO/CAO

Who maintains the aircraft?

HIGHER RISK: pilot-owner

MEDIUM RISK: independent certifying staff

LOWER RISK: maintenance organisation

Time in service (flight hours, years)

HIGHER RISK: very high number of hours or years

MEDIUM RISK: medium number of hours or years

LOWER RISK: low number of hours or years

Aircraft utilisation

HIGHER RISK: less than 50 h per year

MEDIUM RISK: around 200 h per year

LOWER RISK: more than 400 h per year

ACAM findings

HIGHER RISK: numerous findings in ACAM or ramp inspections

MEDIUM RISK: few findings in ACAM inspections

LOWER RISK: rare findings in ACAM inspections

System redundancy
(for components such as engine/propeller)

HIGHER RISK: single-engined aircraft

LOWER RISK: multi-engined aircraft

Supplementary maintenance measures

HIGHER RISK: no supplementary measures

LOWER RISK: supplementary measures (such as oil analysis, engine data monitoring, boroscope inspections, corrosion inspections, etc.)

Risk factor of the component failure

HIGHER RISK: engine failure on a helicopter

MEDIUM RISK: engine failure on an aeroplane

LOWER RISK: sailplane, or powered sailplane

The above information may be useful for CAMOs and CAOs when developing and approving maintenance programmes, and for the AR staff performing ARs and reviewing the effectiveness of the declared maintenance programme. It may also be useful for the owner in order to take an informed decision before introducing deviations from the DAH’s recommendations. Nevertheless, as allowed by ML.A.302(c)(7) and explained in GM ML.A.302, when the owner issues a declaration for the maintenance programme, they do not need to justify such deviations.

ANNUAL REVIEW OF THE AMP

(a) During the annual review of the maintenance programme, as required by point ML.A.302(c)(9), the following should be taken into consideration:

(1) the results of the maintenance performed during that year, which may reveal that the current maintenance programme is not adequate;

(2) the results of the AR performed on the aircraft, which may reveal that the current maintenance programme is not adequate;

(3) revisions introduced on the documents affecting the programme basis, such as the ML.A.302(d) MIP or the DAH’s data;

(4) changes in the aircraft configuration, and type and specificity of operation;

(5) changes in the list of pilot-owners; and

(6) applicable mandatory requirements for compliance with Part 21, such as airworthiness directives (ADs), airworthiness limitations, certification maintenance requirements and specific maintenance requirements contained in the type certificate data sheet (TCDS).

(b) When reviewing the effectiveness of the AMP, the AR staff (or the CAMO/CAO staff if the review of the AMP is not performed in conjunction with an AR) may need to review the maintenance carried out during the last 12 months, including unscheduled maintenance. To this end, he or she should receive the records of all the maintenance performed during that year from the owner/CAMO/CAO.

(c) When reviewing the results of the maintenance performed during that year and the results of the AR, attention should be paid as to whether the defects found could have been prevented by introducing in the maintenance programme certain DAH’s recommendations, which were initially disregarded by the owner, CAMO or CAO.

GM1 ML.A.302(c)(2)(b)  Aircraft maintenance programme

ED Decision 2020/002/R

‘DAH’ refers to the holder of a type certificate (TC), restricted type certificate, supplemental type certificate (STC), European Technical Standard Order (ETSO) authorisation, repair or change to the type design.

The ‘instructions for continuing airworthiness (‘ICA’) issued by the design approval holder (‘DAH’)’ do not include the data issued by other original equipment manufacturer (OEM), except when the DAH’s ICA makes clear reference to such OEM data.

Tasks or intervals (e.g. escalations) alternative to those of the DAH’s ICA and selected by the CAMO or CAO for the AMP do not need to be approved by the competent authority. Justification of these deviations are to be kept by the CAMO or CAO.

ALTERNATIVE MAINTENANCE ACTIONS

‘Maintenance actions alternative to those referred to in point (c)(2)(b)’ refer to when the DAH’s ICA are used as the basis for the AMP development and the CAMO, CAO or owner (as applicable), when developing the AMP, decides to deviate from certain of these DAH’s instructions, introducing, for example, a less frequent interval or a different task type (inspection instead of check) than the one established by the ICA.

These alternative maintenance actions shall not be less restrictive than those set out in the applicable MIP. This means that the extent of the maintenance to be covered by the deviating task cannot be less than the extent of the corresponding task in the MIP in terms of frequency and task type.

Examples of alternative maintenance actions:

ICA task

AMP proposed alternative

MIP task

Alternative acceptable Yes/No

Inspection XX

6 months interval

Inspection XX

12 months interval

Inspection XX

12 months interval

Yes

Inspection XX

12 months interval

Inspection XX

24 months interval

Inspection XX

12 months interval

No

Inspection XX

24 months interval

Inspection XX

36 months interval

Inspection XX

12 months interval

No

(24 months to be kept)

Functional test system XX

Operational test system XX (same interval) or general visual inspection system XX (same interval)

Functional test system XX (same interval)

No*

Operational test system XX

Functional test system XX (same interval)

Operational test system XX (same interval)

Yes*

 

Inspection XX

24 months interval

Inspection XX

36 months

None relevant

Yes

Functional test

General visual inspection

None relevant

Yes

*A functional test is considered more restrictive than an operational test.

Remark: the above does not apply to one-time interval extensions, for which ML.A.302(d)(1) provides 1-month or 10-h tolerance (i.e. permitted variation) for aeroplanes, touring motor gliders (TMGs) and balloons and 1-month tolerance for sailplanes and powered sailplanes other than TMGs.

MANDATORY CONTINUING AIRWORTHINESS INFORMATION OTHER THAN ADS

‘Mandatory continuing airworthiness information’ other than ADs may be different from one aircraft to an other, depending on the type certification basis used. The aircraft may have been certified before the term ‘ALS (Airworthiness Limitations Section)’ was introduced in the certification specification (or airworthiness code). However, the intent is that the AMP (whether based on MIP or not) includes all mandatory scheduled maintenance requirements identified during the initial airworthiness activity, by the TC holder, STC holder and, if applicable, engine TC holder. These requirements may be identified under a variety of designations such as:

               Airworthiness limitations or Airworthiness limitation items (ALI)

               Certification maintenance requirements (CMR)

               Safe life items or safe life limits or safe life limitations

               Life-limited parts (LLP)

               Time limits

               Retirements life

               Mandatory Inspections or Mandatory Airworthiness Inspections

               Fuel airworthiness limitations or Fuel tank safety limitations

In case of doubt, it is advised to check the TCDS or contact the DAH.

The intervals of the mandatory continuing airworthiness information cannot be extended by a CAMO/CAO. The escalation of such tasks is to be approved by the Agency.

AMC1 ML.A.302(d)  Aircraft maintenance programme

ED Decision 2021/009/R

This AMC contains an acceptable MIP for aeroplanes of 2 730 kg maximum take-off mass (MTOM) and below, and for ELA2 aircraft other than rotorcraft or airships, grouped in the following categories:

               aeroplanes of 2 730 kg MTOM and below;

               ELA2 sailplanes and ELA2 powered sailplanes; and

               ELA2 balloons.

These MIPs already comply with the requirements of ML.A.302(d) and may be used in order to define the basic information for the maintenance programme as required by ML.A.302(c)(2)(a). However, the maintenance programme must be customised as required by ML.A.302(c)(5), which may be achieved by using the standard template contained in AMC ML.A.302.

It should be noted that using the 1-month tolerance permitted by ML.A.302(d)(1) for the annual inspection may result in an expired ARC.

MIP for aeroplanes of 2 730 kg MTOM and below

To be performed at every annual/100-h interval, whichever comes first.

A tolerance of 1 month or 10 h may be applied. The next interval shall be calculated from the time the inspection takes place.

Note 1: Use the manufacturer’s maintenance manual to accomplish each task/inspection.

Note 2: Proper operation of backup or secondary systems and components should be performed wherever a check for improper installation/operation is carried out.

Aeroplanes of 2 730 kg MTOM and below

System/component/area

Task and inspection detail

GENERAL

General

Remove or open all necessary inspection plates, access doors, fairings, and cowlings. Clean the aircraft and aircraft engine as required.

Lubrication/servicing

Lubricate and replenish fluids in accordance with the manufacturer’s requirements.

Markings

Check that side and underwing registration markings are correct. If applicable, check that an exemption for alternate display is approved. Identification plate for national aviation authority (NAA)-registered aircraft is present, as well as other identification markings on fuselage in accordance with local (national) rules.

Weighing

Review weighing record to establish accuracy against installed equipment.

Weigh the aircraft as required by Part-NCO or Part-SPO, as applicable.

Service life limits

Check the records that the service life limits and airworthiness limits are within the life time limits of the maintenance programme.

Software

Check for updated software/firmware status and databases for engine and equipment.

AIRFRAME

Fabric and skin

Inspect for deterioration, distortion, other evidence of failure, and defective or insecure attachment of fittings.

NOTE: When checking composite structures, check for signs of impact or pressure damage that may indicate underlying damage.

Fuselage structure

Check frames, formers, tubular structure, braces, and attachments. Inspect for signs of corrosion and cracks.

Systems and components

Inspect for improper installation, apparent defects, and unsatisfactory operation.

Pitot-static system

Inspect for security, damage, cleanliness, and condition. Drain any water from condensation drains.

General

Inspect for lack of cleanliness and loose equipment that may foul the controls.

Tow hooks

Inspect for condition of moving parts and wear.

Check service life.

Carry out operational test.

CABIN AND COCKPIT

Seats, safety belts and harnesses

Inspect for poor condition and apparent defects.

Check for service life.

Windows, canopies and windshields

Inspect for deterioration and damage, and for function of emergency jettison.

Instrument panel assemblies

Inspect for poor condition, mounting, marking, and (where practicable) improper operation.

Check markings of instruments in accordance with the flight manual.

Flight and engine controls

Inspect for improper installation and improper operation.

Speed/weight/manoeuvre placard

Check that the placard is correct and legible, and accurately reflects the status of the aircraft.

All systems

Inspect for improper installation, poor general condition, apparent and obvious defects, and insecurity of attachment.

LANDING GEAR

Shock-absorbing devices

Inspect for improper oleo fluid level.

Inspect for wear and deformation of rubber pads, bungees, and springs.

All units

Inspect for poor condition and insecurity of attachment, including the related structure.

Retracting and locking mechanism

Inspect mechanism. Operational check.

Linkages, trusses and members

Inspect for undue or excessive wear fatigue and distortion.

Steering

Inspect the nose/tail wheel steering for proper function and wear.

Hydraulic lines

Inspect for leakage.

Check condition and replace if necessary.

Electrical system

Inspect for chafing. Operational check of switches.

Wheels

Inspect for cracks, defects, and condition of bearings.

Tires

Inspect for wear and cuts.

Brakes

Inspect for improper adjustment and wear.

Carry out operational test.

Floats and skis

Inspect for insecure attachment and apparent defects.

WING AND CENTRE SECTION

All components

Inspect all components of the wing and centre section assembly for poor general condition, fabric or skin deterioration, distortion, evidence of failure and insecurity of attachment.

Connections

Inspect main connections (e.g. between wings, fuselage, wing tips) for proper fit, play within tolerances, wear or corrosion on bolts and bushings.

FLIGHT CONTROLS

Control circuit/stops

Inspect control rods and cables. Check that the control primary stops are secure and make contact.

Control surfaces

Inspect aileron, flap, elevator, air brake and rudder assemblies, hinges, control connections, springs/bungees, tapes and seals.

Check full range of motion and free play.

Trim systems

Inspect trim surfaces, controls, and connections.

Check full range of motion.

EMPENNAGE

All components and systems

Inspect all components and systems that make up the complete empennage assembly for poor general condition, fabric or skin deterioration, distortion, evidence of failure, insecure attachment, improper component installation, and improper component operation.

AVIONICS AND ELECTRICS

Batteries

Inspect for improper installation, improper charge, spillage and corrosion.

Radio and electronic equipment

Inspect for improper installation and insecure mounting.

Carry out ground function test.

Wiring and conduits

Inspect for improper routing, insecure mounting, and obvious defects.

Bonding and shielding

Inspect for improper installation, poor condition, chafing and wear of insulation.

Antennas

Inspect for poor condition, insecure mounting, and improper operation.

Lights

Operational check of the interior, exterior and instrument lightning

POWER PLANT (OTHER THAN TURBOPROP ENGINE)

Engine section

Inspect for visual evidence of oil, fuel or hydraulic leaks and sources of such leaks.

Studs and nuts

Inspect for looseness, signs of rotation and obvious defects.

Internal engine

Inspect for proper cylinder compression (record measures for each cylinder) and for metal particles or foreign matter in oil filter, screens and sump drain plugs.

Engine mounts

Inspect for cracks, looseness of mounting, and looseness of the engine to the engine-mount attachment.

Flexible vibration dampeners

Inspect for poor condition and deterioration.

Engine controls

Inspect for defects, improper travel, and improper safe tying.

Lines, hoses and clamps

Inspect for leaks, improper condition, and looseness.

Exhaust stacks

Inspect for cracks, defects, and improper attachment.

Turbocharger and intercooler

Inspect for leaks, improper condition, and looseness of connections and fittings.

Check MP controller or density controller for leakage and free movement of controls.

Check waste gate or overpressure relief valve for free movements.

Heating

Inspect cabin heating heat exchanger for improper condition and function. For exhaust heat exchanger, check CO (Carbon Monoxide) concentration.

Liquid cooling systems

Inspect for leaks and proper fluid level.

Electronic engine control

Inspect for signs of chafing, and proper electronics and sensor installation.

Accessories

Inspect for apparent defects in security of mounting.

All systems

Inspect for improper installation, poor general condition, defects and insecure attachment.

Cowling

Inspect for cracks and defects.

Check cowling flaps.

Cooling baffles and seals

Inspect for defects, improper attachment, and wear.

TURBOPROP ENGINE

Incoming power check

Perform in accordance with the graphs found in the engine maintenance manual (EMM).

Inertial separator

Functional check

Engine cowling

Remove, inspect for damage.

General condition

Inspect for oil, fuel, bleed-air or other leaks.

1st stage compressor blades

Remove screen, check for foreign object debris (FOD) or other damage.

P3 filter

Replace

Oil filter

Inspection and cleaning

Fuel low pressure filter

Replace

Fuel high pressure filter

Inspection and cleaning

Oil scavenge filter

Inspection and cleaning

Chip detector

Inspection and cleaning

Exhaust duct

Inspection

Starter/generator brushes

Inspection for proper length

Ignitor/glow plugs

Functional check

Overspeed governor

Inspect for oil leaks.

Governor and beta-valve

Inspect for oil leaks or binding of controls.

Propeller

Inspect blades for damage and hub leaks.

(if installed) fire detector loop or sense module

Functional check

Engine cowling

Install

Power check

Perform in accordance with the graphs found in the EMM, record values.

Oil level

Check within 10 minutes after shutdown.

FUEL

Fuel tanks

Inspect for leaks and improper installation and connection.

Verify proper sealing and function of tank drains.

CLUTCHES AND GEARBOXES

Filters, screens, and chip detectors

Inspect for metal particles and foreign matter.

Exterior

Inspect for oil leaks.

Output shaft

Inspect for excessive bearings’ play and condition.

PROPELLER

Propeller assembly

Inspect for cracks, nicks, binds, and oil leakage.

Propeller bolts

Inspect for proper installation, looseness, signs of rotation, and lack of safe tying.

Propeller control mechanism

Inspect for improper operation, insecure mounting, and restricted travel.

Anti-icing devices

Inspect for improper operation and obvious defects.

MISCELLANEOUS

Ballistic rescue system

Inspect for proper installation, unbroken activation mechanism, proper securing while on ground, validity of inspection periods of pyrotechnic devices, and parachute-packing intervals.

Other miscellaneous items

Inspect installed miscellaneous items that are not otherwise covered by this listing for improper installation and improper operation.

OPERATIONAL AND FUNCTIONAL CHECKS

Power and revolutions per minute (rpm)

Check that power output, static and idle rpm are within published limits.

Magnetos

Check for normal function.

Fuel and oil pressure

Check that they are within normal values. Check fuel pumps for proper operation.

Engine temperatures

Check that they are within normal values.

Engine

For engines equipped with automated engine control (e.g. FADEC), perform the published run-up procedure and check for discrepancies.

Engine

For dry-sump engines, engines with turbochargers and liquid-cooled engines, check for signs of disturbed fluid circulation.

Pitot-static system

Perform functional check.

Transponder

Perform operational check.

Ice protection

Perform operational check of ice protection system.

Fuel quantity indication

Check the fuel quantity indication for proper indication.

Caution and warning

Operational check of cautions and warnings lights.

MIP for ELA2 sailplanes and ELA2 powered sailplanes

To be performed:

               every 100-h/annual interval (for TMGs), whichever comes first; or

               every annual interval (for the rest).

A tolerance of 1 month or 10 h, as applicable, may be applied. The next interval shall be calculated from the time the inspection takes place.

Note 1: Use the manufacturer’s maintenance manual to accomplish each task/inspection.

Note 2: In the case of TMGs, it is acceptable to control the hours of use of the aircraft, engine and propeller as separate entities. Any maintenance check to be carried out between two consecutive 100-h/annual inspections may be performed separately on the aircraft, engine and propeller, depending on when each element reaches the corresponding hours. However, at the time of the 100-h/annual, all the elements must be covered.

Note 3: Proper operation of backup or secondary systems and components should be carried out wherever a check for improper installation/operation is performed.

ELA2 sailplanes and ELA2 powered sailplanes

System/component/area

Task and inspection detail

GENERAL

General — all tasks

The aircraft must be clean prior to inspection. Inspect for security, damage, wear, integrity, whether drain/vent holes are clear, for signs of overheating, leaks, chafing, cleanliness and condition, as appropriate to the particular task. Whilst checking composite structures, check for signs of impact or pressure damage that may indicate underlying damage.

Lubrication/servicing

Lubricate and replenish fluids in accordance with the manufacturer’s requirements.

Markings

Check that side and underwing registration markings are correct. If applicable, check that an exemption for alternate display is approved, if identification plate for NAA-registered aircraft is present, and if other identification markings on fuselage are in accordance with local (national) rules.

Weighing

Review weighing record to establish accuracy against installed equipment.

Weigh the aircraft as required by the relevant Regulation for air operations.

AIRFRAME

Fuselage paint/gel coat

Inspect external surface and fairings, gel coat, fabric covering or metal skin, and paintwork.

Fuselage structure

Check frames, formers, tubular structure, skin, and attachments. Inspect for signs of corrosion on tubular framework.

Nose fairing

Inspect for evidence of impact with ground or objects.

Release hook(s)

Inspect nose and centre of gravity, release hooks and controls. Check operational life. Carry out operational test. If more than one release hook or control is fitted, check operation of all release hooks from all positions.

Pitot/ventilator

Check alignment of probe, check operation of ventilator.

Pitot-static system

Inspect pitot probes, static ports, and all tubing (as accessible) for security, damage, cleanliness, and condition. Drain any water from condensate drains.

Bonding/vents drains

Check all bonding leads and straps. Check that all vents and drains are clear from debris.

CABIN AND COCKPIT

Cleanliness/loose articles

Check under cockpit floor/seat pan and in rear fuselage for debris and foreign items.

Canopy, locks and jettison

Inspect canopy, canopy frame and transparencies for cracks, unacceptable distortion, and discolouration. Check operation of all locks and catches. Carry out an operational test of the canopy jettison system from all positions.

Seat/cockpit floor

Inspect seat(s). Check that all loose cushions are correctly installed and, as appropriate, that energy-absorbing foam cushions are fitted correctly. Ensure that all seat adjusters fit and lock correctly.

Harness(es)

Inspect all harnesses for condition, and wear of all fastenings, webbing, and fittings. Check operation of release and adjustments.

Rudder pedal assemblies

Inspect rudder pedal assemblies and adjusters. Inspect cables for wear and damage.

Instrument panel assemblies

Inspect instrument panel and all instruments/equipment. Check if instrument readings are consistent with ambient conditions. Check marking of all switches, circuit breakers, and fuses. Check operation of all installed equipment, as possible in accordance with the manufacturer’s instructions.

Check markings of instruments in accordance with the aircraft flight manual (AFM).

Oxygen system

Inspect oxygen system. Check bottle hydrostatic-test date expiry in accordance with the manufacturer’s recommendations.

Ensure that oxygen installation is recorded on weight and centre-of-gravity schedule.

CAUTION: OBSERVE ALL SAFETY PRECAUTIONS.

Colour-coding of controls

Ensure that controls are colour-coded in accordance with the AFM and in good condition.

Placards

Check that the placards are correct and legible, and accurately reflect the status of the aircraft in accordance with the AFM.

LANDING GEAR

Front skid/nose wheel and mounts

Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and wheel box. Check tyre pressure.

Main wheel and brake assembly

Check for integrity of hydraulic seals and leaks in pipework. Check life of hydraulic hoses and components, if specified by the manufacturer. Remove brake drums, check brake lining wear. Check disk/drum wear. Refit drum. Check brake adjustment.

CAUTION: BRAKE DUST MAY CONTAIN ASBESTOS.

Check operation of brake. Check level of brake fluid and replenish, if necessary. Check tyre pressure.

CAUTION: CHECK TYPE OF BRAKE FLUID USED AND OBSERVE SAFETY PRECAUTIONS.

Undercarriage suspension

Check springs, bungees, shock absorbers, and attachments. Check for signs of damage.

Service strut, if applicable.

Undercarriage retract system and doors

Check retraction mechanism and controls, warning system if fitted, gas struts, doors and linkages/springs, over-centre/locking device. Perform retraction test.

Tail skid/wheel

Inspect for evidence of hard/heavy landings. Check skid wear. Inspect wheel, tyre, and wheel box. Check bond of bonded skids. Check tyre pressure.

Wheel brake control circuit

Inspect wheel brake control rods/cables. If combined with air brake, ensure correct rigging relationship. Check parking-brake operation, if fitted.

WING AND CENTRE SECTION

Centre section

Inspect wing centre section including fairings for security, damage, and condition.

Wing attachments

Inspect the structural attachments of the wing. Check for damage, wear, and security. Check for rigging damage. Check condition of wing attachment pins and wing main bolts.

Winglet/wing extensions

Inspect the structural attachments of winglet and wing attachments. Check for damage, wear, and security.

Aileron control circuit/stops

Inspect aileron control rods/cables. Check that control stops are secure and make contact.

Inspect connecting control devices for security, damage, free play and secure mounting.

Air brake control circuit

Inspect air brake control rods/cables. Check friction/locking device (if fitted). Inspect connecting control devices for security, damage, free play and secure mounting. Inspect air brake locking for proper adjustment and positive locking.

Wing struts/wires

Inspect struts for damage and internal corrosion. Re-inhibit struts internally every 3 years or in accordance with the manufacturer’s instructions.

Wings including underside registration markings

Check mainplane structure externally and internally, as far as possible. Check gel coat, fabric covering, or metal skin.

Ailerons and controls

Inspect aileron and flaperon assemblies, hinges, control connections, springs/bungees, tapes, and seals. Ensure that seals do not impair the full range of movement.

Air brakes/spoilers

Inspect air brake/spoiler panel(s) operating rods, closure springs, and friction devices, as fitted.

Flaps

Check flap system and control. Inspect connecting control devices.

Control deflections and free play, and record them on worksheets

Check and record range of movements and cable tensions, if specified, and check free play.

EMPENNAGE

Tailplane and elevator

With tailplane de-rigged, check tailplane and attachments, self-connecting and manual control connections. Check gel coat, fabric covering, or metal skin.

Rudder

Check rudder assembly, hinges, attachments, balance weights.

Rudder control circuit/stops

Inspect rudder control rods/cables. Check that control stops are secure and make contact. Pay particular attention to wear and security of liners and cables in ‘S’ tubes.

Elevator control circuit/stops

Inspect elevator control rods/cables. Check that control stops are secure and make contact.

Inspect self-connecting control devices.

Trimmer control circuit

Inspect trimmer control rods/cables. Check friction/locking device. Inspect trim indication for proper adjustment and function.

Control deflections and free play, and record them on worksheets

Check and record range of movements and cable tensions, if specified, and check free play.

AVIONICS AND ELECTRICS

Electrical installation/fuses

Check all electrical wiring for condition. Check for signs of overheating and poor connections. Check fuses/trips for condition and correct rating.

Battery security and corrosion

Check battery mounting for security and operation of clamp. Check for evidence of electrolyte spillage and corrosion. Check that battery has correct main fuse fitted.

It is recommended to carry out battery capacity test on gliders equipped with radio, used for cross-country, controlled airspace, or competition flying.

Radio installations and placards

Check radio installation, microphones, speakers and intercom, if fitted. Check that a call sign placard is installed. Carry out ground function test. Record radio type fitted.

Air speed indicator

Carry out a pitot static leak check and functional check of the airspeed indicator. In case of indications of malfunctions, carry out an airspeed indicator calibration check.

Altimeter datum

Check barometric subscale by altimeter QNH reading.

Pitot-static system

Perform pitot static leak check, inspect hoses for condition, operational check.

Transponder

Perform operational check.

MISCELLANEOUS

Removable ballast

Check removable ballast mountings and securing devices (including fin ballast, if applicable) for condition. Check that ballast weights are painted with conspicuous colour. Check that provision for the ballast is made on the loading placard.

Drag chute and controls

Inspect chute, packing and release mechanism. Check packing intervals.

Water ballast system

Check water ballast system, wing and tail tanks, as fitted. Check filling points, level indicators, vents, dump and frost drains for operation and leakage. If loose bladders are used, check for leakage and expiry date, as applicable.

POWER PLANT (when applicable)

NOTE: In the case of sailplanes with electrical or jet engines, follow the maintenance instructions and recommendations of the DAH.

Engine pylons and mountings

Inspect engine and pylon installation. Check engine compartment and fire sealing.

Gas strut

Check gas strut.

Pylon/engine stops

Check limit stops on retractable pylons. Check restraint cables.

Electric actuator

Inspect electric actuator, motor, spindle drive, and mountings.

Electrical wiring

Inspect all electrical wiring. Pay special attention to wiring that is subject to bending during extension and retraction of engine/pylon.

Limit switches

Check operation of all limit switches and strike plates. Make sure that they are not damaged by impact.

Fuel tank(s)

Check fuel tank mountings and tank integrity. Check fuel quantity indication system, if fitted.

Fuel pipes and vents

Check all fuel pipes, especially those subject to bending during extension and retraction of engine/pylon. Check that vents are clear. Make sure that overboard drains do not drain into engine compartment. Check self-sealing.

Fuel cock or shut-off valve

Check operation of fuel cock or shut-off valve and indications.

Fuel pumps and filters

Clean or replace filters, as recommended by manufacturer. Check operation of fuel pumps for engine supply or tank replenishment. Check fuel pump controls and indications.

Decompression valve

Inspect decompression valve and operating control.

Ignition

Inspect ignition system including spark plugs, distributor and cables for condition and damage. Inspect low-tension and high-tension wiring, connectors, spark plug caps. Check magneto-to-engine timing.

Propeller

Inspect propeller, hub, folding mechanism, brake, pitch change mechanism, stow sensors. Inspect propeller control for function and condition.

Doors

Check engine compartment doors, operating cables, rods, and cams.

Safety springs

Check all safety and counterbalance springs.

Extension and retraction

Check that extension and retraction operation times are within the limits specified by the manufacturer. Check light indications and interlocks for correct operation.

Exhaust

Inspect exhaust system, silencer, shock mounts, and links.

Engine installation

Inspect engine and all accessories.

Carry out compression test and record results (for piston engines).

Compression test results:

No 1 (left/front); and

No 2 (right/rear).

Lubrication

Change engine oil and filter. Replenish oil and additive tanks.

Engine instruments

Inspect all engine instruments and controls. Check control unit, mounts, bonding and connections. Carry out internal self-test, if fitted.

Engine battery

If separate from airframe battery, inspect battery and mountings. If main fuse is fitted, check rating and condition.

Engine battery capacity test

Carry out capacity test. Refer to appropriate manual or guidance.

Placards

Check that all placards are in accordance with the AFM and legible.

Oil and fuel leaks

With the engine fully serviced, check the fuel and oil system for leaks.

MIP for ELA2 hot-air balloons

To be performed at every 100-h/annual interval, whichever comes first.

A tolerance of 1 month or 10 h may be applied. The next interval shall be calculated from the time the inspection takes place.

Note 1: Use the manufacturer’s maintenance manual to accomplish each task/inspection.

Note 2: Proper operation of backup or secondary systems and components should be carried out wherever a check for improper installation/operation is performed.

(a) Envelope

System/component/area

Task and inspection detail

Identification (type/serial number/registration plate)

Check for presence.

Crown ring

Inspect for damage/corrosion.

Crown line

Inspect for damage, wear, security of attachment. Check correct length.

Vertical-/horizontal-load tapes

Inspect joints with the crown ring, top of the envelope and wires. Inspect that all load tapes are undamaged along their entire length. Inspect base horizontal tape and edge of the envelope top. Inspect joint between base horizontal-load tape and vertical-load tapes.

Envelope fabric

Inspect the envelope fabric panels (including parachute and rotation vents, if fitted) for damage, porosity overheating or weakness. Unrepaired damage is within tolerance provided for by the manufacturer.

If substantial fabric porosity is suspected, a flight test should be performed, but only after a grab test has demonstrated that the balloon is safe to fly.

Perform grab test in accordance with the manufacturer’s instructions.

Flying cables

Inspect for damage (particularly heat damage).

Karabiners

Inspect for damage/corrosion. Operational check of karabiner lock.

Melting link and ‘tempilabel’

Check and record maximum temperature indication (flag/tempilabel).

Control lines and attachments

Inspect for damage wear, security of knots.

Check proper length. Check lines attachments for damage, wear, security.

Envelope pulleys/guide rings

Inspect for damage, wear, free running, contamination, security of attachment.

(b) Burner

System/component/area

Task and inspection detail

Identification (type/serial number)

Check for presence and verify type/serial number installed.

Burner frame

Inspect welds for cracking.

Inspect tubes for distortion/deformation/cuts/gouges.

Inspect frame for security of fasteners (heat shields, flexi-corners).

Inspect frame lugs for wear and cracking.

Inspect general condition (corrosion, heat shields).

Gimballing

Operational check of stiffness and security of fasteners.

Leak check

Perform leak check of the burner.

Fuel hoses including manifolds

Inspect all hoses for wear, damage, leakage and service life limitations. Inspect O-ring seals, lubricate/replace as required.

Pressure gauges

Check that the pressure gauge reads correctly, and that lens is present.

Pilot valves/flame

Check shut-off, free movement, correct function, and lubricate if necessary.

Whisper valves/flame

Check shut-off, free movement, correct function, and lubricate if necessary.

Main valves/flame

Check shut-off, free movement, correct function, and lubricate if necessary.

Coils

Check for damage, distortion, security of fasteners. Inspect welds for cracking.

Check security of jets. Tighten or replace, as necessary.

(c) Basket

System/component/area

Task and inspection detail

Identification (type/serial number)

Check for presence.

Basket walls

Check the general condition of the basket walls. Inspect weave for damage, cracks/holes. Check for no sharp objects inside the basket.

Basket wires

Inspect for damage, check swaging and eye rings (thimbles).

Karabiners

Inspect for damage/corrosion. Operational check of karabiner lock.

Basket floor

Inspect for damage and cracks.

Runners

Inspect for damage, security of attachment.

Rawhide

Inspect for damage, wear and attachments to the floor.

Rope handles

Inspect for damage, security of attachment.

Cylinder straps

Inspect for damage, deterioration, approved type fitted.

Padded basket edge trim

Inspect for damage and wear.

Burner support rods

Inspect for damage, wear and cracking.

Padded burner support rod covers

Inspect for damage and wear.

Basket equipment

Check presence and functionality.

Pilot restraint and anchor

Inspect for security and condition.

Fire extinguisher

Check expiration date and protection cover.

First aid kit

Check for completeness and expiration date.

(d) Fuel cylinders

System/component/area

Task and inspection detail

Identification (type/serial number)

Check for presence.

Cylinder

Check if periodic inspections for each cylinder are valid (date) (e.g. 10 years’ inspection).

Cylinder body

Inspect for damage, corrosion.

Liquid valve

Inspect for damage, corrosion, correct operation.

Inspect O-ring seals, lubricate/replace as required.

Fixed liquid

Level gauge

Inspect for damage, corrosion, correct operation.

Contents

Gauge

Inspect for damage, corrosion, freedom of movement.

Vapour valve

Inspect for damage, corrosion, correct operation (including regulator).

Check quick-release coupling for correct operation, sealing.

Padded cover

Inspect for damage. Check for correct thickness.

Pressure relief valve

Inspect for contamination, corrosion. Check service life limit.

Assembly

Inspect, and test for leaks all pressure-holding joints using leak detector.

Perform functional test

(e) Additional equipment

System/component/area

Task and inspection detail

Instruments

Perform functional check.

Quick release

Perform functional check and inspect the condition of the latch, bridle and ropes for wear and deterioration. Check that the karabiners are undamaged and operate correctly.

Communication/navigation equipment (radio)

Perform operational check.

Transponder

Perform operational check.

OPERATIONAL TEST AND FUNCTIONAL TEST

An operational test (or operational check) is a task used to determine that an item is operating normally. It does not require quantitative tolerances.

A functional test (or functional check) is a quantitative check to determine if one or more functions of an item performs within the limits specified in the appropriate maintenance data. The measured parameter should be recorded.

OPERATIONAL TEST OF TRANSPONDER

A transponder test that is carried out in accordance with EASA SIB 2011-15 or US Title 14 CFR Part 43 Appendix F is considered to include the MIP task described in ML.A.302(d)(2)(d).

ML.A.303 Airworthiness directives

Regulation (EU) 2019/1383

Any applicable AD must be carried out within the requirements of that AD unless otherwise specified by the Agency.

ML.A.304 Data for modifications and repairs

Regulation (EU) 2019/1383

A person or organisation repairing an aircraft or a component shall assess any damage. Modifications and repairs shall be carried out using, as appropriate, the following data:

(a) approved by the Agency;

(b) approved by a design organisation complying with Annex I (Part-21) to Regulation (EU) No 748/2012;

(c) contained in the requirements referred to in point 21.A.90B or point 21.A.431B of Annex I   (Part-21) to Regulation (EU) No 748/2012.

ML.A.305 Aircraft continuing-airworthiness record system

Regulation (EU) 2019/1383

(a) At the completion of any maintenance, the certificate of release to service (CRS) required by point ML.A.801 shall be entered in the aircraft continuing airworthiness record system. Each entry shall be made as soon as possible but not later than 30 days after the day of the completion of the maintenance task.

(b) The aircraft continuing airworthiness records shall consist of an aircraft logbook, engine logbook(s) or engine module log cards, propeller logbook(s) and log cards, for any service-life-limited component, as appropriate.

(c) The aircraft type and registration mark, the date together with the total flight time and flight cycles and landings, shall be entered in the aircraft logbooks.

(d) The aircraft continuing airworthiness records shall contain:

(1) the current status of ADs and measures mandated by the competent authority in immediate reaction to a safety problem;

(2) the current status of modifications, repairs and other DAH maintenance recommendations;

(3) the current status of compliance with the AMP;

(4) the current status of service-life-limited components;

(5) the current mass and balance report;

(6) the current list of deferred maintenance.

(e) In addition to the authorised release document, EASA Form 1, as set out in Appendix II of Annex I (Part-M), or equivalent, the following information relevant to any component installed, such as engine, propeller, engine module or service-life-limited component, shall be entered in the appropriate engine or propeller logbook, engine module or service-life-limited component log card:

(1) the identification of the component;

(2) the type, serial number and registration, as appropriate, of the aircraft, engine, propeller, engine module or service-life-limited component to which the particular component has been fitted, along with the reference to the installation and removal of the component;

(3) the date together with the component’s accumulated total flight time, flight cycles, landings and calendar time, as relevant to the particular component;

(4) the current information referred to in point (d), applicable to the component.

(f) The person or organisation responsible for the management of continuing airworthiness and tasks pursuant to point ML.A.201, shall control the records as detailed in point ML.A.305 and present the records to the competent authority upon request.

(g) All entries made in the aircraft continuing airworthiness records shall be clear and accurate. When it is necessary to correct an entry, the correction shall be made in a manner that clearly shows the original entry.

(h) An owner shall ensure that a system has been established to keep the following records for the periods specified:

(1) all detailed maintenance records in respect of the aircraft and any service-life-limited component fitted thereto, until such time as the information contained therein is superseded by new information equivalent in scope and detail but no less than 36 months after the aircraft or component has been released to service;

(2) the total time in service, this is to say hours, calendar time, cycles and landings, of the aircraft and all service-life-limited components, for at least 12 months after the aircraft or component has been permanently withdrawn from service;

(3) the time in service, this is to say hours, calendar time, cycles and landings, as appropriate, since the last scheduled maintenance of the component subjected to a service life limit, at least until the component scheduled maintenance has been superseded by another scheduled maintenance of equivalent work scope and detail;

(4) the current status of compliance with the AMP at least until the scheduled maintenance of the aircraft or component has been superseded by another scheduled maintenance of equivalent work scope and detail;

(5) the current status of ADs applicable to the aircraft and components, at least 12 months after the aircraft or component has been permanently withdrawn from service;

(6) details of current modifications and repairs to the aircraft, engine(s), propeller(s) and any other component vital to flight safety, at least 12 months after they have been permanently withdrawn from service.

AMC1 ML.A.305  Aircraft continuing-airworthiness record system

ED Decision 2020/002/R

(a) Any other forms different from a logbook/log card of keeping the below information could be acceptable. For example, that could be in paper form, a spreadsheet or an IT system.

(b) A log card and status for components other than propeller and engines could be combined in a single document.

(c) If the AD is generally applicable to the aircraft or component type but is not applicable to the particular aircraft, engine, propeller or component, then this should be identified as well as the reason why it is not applicable. There is no need to list those ADs that are superseded or cancelled.

(d) The current status of ADs should be sufficiently detailed to identify the complied AD and/or the due limit.

(e) If the IT system is the only record-keeping system, it should have at least one backup system, which should be regularly updated. Each terminal should contain programme safeguards against the probability of unauthorised personnel altering the database.

ML.A.307 Transfer of aircraft continuing-airworthiness records

Regulation (EU) 2019/1383

(a) When an aircraft is permanently transferred from one owner to another, the transferring owner shall ensure that the continuing airworthiness records referred to in point ML.A.305 are also transferred.

(b) When the owner contracts the continuing airworthiness management tasks to a CAMO or CAO the owner shall ensure that the continuing airworthiness records referred to in point ML.A.305 are transferred to the contracted organisation.

(c) The time periods for the retention of records set out in point (h) of point ML.A.305 shall continue to apply to the new owner, CAMO or CAO.